Download Free 3D Model KTM Rear Frame Plug Fender Mount 3D Print Model

Summary
The rear fender on KTM XC, EXC, and XC-W is fastened to the rear of the frame with 2 screws. The tubes on the frame are rectangular and have a plastic plug in the end with a threaded barrel for an M5 screw to go into. My dealer cannot get this part, and I cannot find it online anywhere. This is a perfect replacement for it. It may work on other KTM motorcycles/dirt bikes as well, but I don’t have others to test it on. This one definitely works on the 2013 XC-W. Please let others know in the comments if it works on others.
You will need an M5 metric nut to press into the hex cutout in the plug using a pliers, I picked up the nuts at Home Depot. You should use a stainless one if possible for durability, but any standard M5 nut should work.
Make sure you print with supports and 100% fill.
Print Settings
Printer:
MP Select Mini v2
Rafts:
Doesn’t Matter
Supports:
Yes
Resolution:
.13125
Infill:
100
Notes:
Walls – 1.4mm
Top/Bottom – 1mm
No Coasting
Post-Printing
Remove the supports and clean up the edges with a razor blade or knife.
Press an M5 nut into the hex cutout with a pliers. Use stainless for durability. The edges of the part may need a bit of sanding/filing to fit in the frame, it’s meant to fit tight. You can tap it in with a mallet pretty easily.
How I Designed This
TinkerCAD and 1.5 beers.